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12 Ray PTFE Star Filter Bag PTFE Pleat Dust Collect Bag Expand Filter Area Energy Save Star Bag
Instruction
Star filter bags (Star bags) is named pleat bag or extend filter surface bag, a special design to extend the filter surface. The Star bags are designed and developed to be integrated into existing system and process without requiring costly and major equipment changes. It is also for new bag house with high level and strict emission requirement.The pleats are gathered at the top snap band so the StarBag can fit in the same cell plate hole as a standard bag of the same diameter thereby meaningfully reducing the air to cloth ratio. Providing a wide range of star filter bags for bag house collector, which improve the performance, efficiency and bottom line of the bag house dust collector and flue.
Property
| Style | star bag, pleat bag, extend surface/area bag | ||
| Pleats No. | 12 pleats | ||
| Material | PTFE | ||
| Diameter | 120,130,150 | mm | |
| Length | TBD | mm | |
| Strap / band | Type | cut felt strap | |
| afixing | thread sewing to bag | ||
| Width | 25 | mm | |
| Distance | 250 | mm | |
| Top | Opening | 120,130,150 | mm |
| Cuff | Type | bead cuff | |
| Width | 25-30mm | ||
| Thickness | 3-7mm | ||
| Distance | 4-8mm | ||
| Metal hoop | inside of top | yes | |
| material | 304 stainless steel | ||
| width | 25-30mm | ||
| Fix | sew to bag body | ||
| Boot / Bottom | Diameter | 120,130,150 | mm |
| Height | 100-120 | mm | |
| Reinforcement | two layers | ||
| Bottom disc | two layers | ||
| Metal hoop | no, 20-25mm 304 stainless steel if yes | ||
| Fix | sew to bag body | ||
| Seam | Type | thread sewing | |
| Bag panel/body | triple rows sewing | ||
| Cuff panel | 2 double rows sewing | ||
| boot upper | 2 double rows sewing | ||
| boot bottom | double rows sewing | ||
| Pack | Poly bag and pallet, or carton and pallet | ||
Filter area increasing (%) and superiority
The Star filter bags extend the filter surface, the increaing filter area compared to ordinary round ones is below,
Filter area increasing (%)
| filter surface | Dianmter mm | Bag Length | |||||
| 1m | 2m | 3m | 4m | 5m | 6m | ||
| 12 pleats | 120 | 70.91 | 92.28 | 99.40 | 102.96 | 105.10 | 106.52 |
| 130 | 74.82 | 96.67 | 103.95 | 107.59 | 109.78 | 111.24 | |
| 150 | 72.23 | 93.76 | 100.93 | 104.52 | 106.68 | 108.11 | |
1. Significantly increase the air volume of existing dust collectors to increase production capacity
The use of pleated bags to retrofit existing precipitators eliminates the need to retrofit precipitator bodies and replaces existing bags and keels directly, increasing system filtration area by 50-150%, which is the best improvement program for improving the production efficiency and capacity of dedusting systems.
2. Greatly improve the collection efficiency of dust collectors, especially PM2.5 and PM10 ultrafine dust
The use of wrinkled bag instead of ordinary round or oval bag can greatly increase the system filter area, can directly reduce the air-cloth ratio, significantly reduce the system pressure and pulse frequency, thereby significantly reducing the system’s dust emissions, especially ultra-fine dust emissions .
3. Significantly reduce system operation energy consumption and maintenance costs
The use of wrinkled bag instead of ordinary round or oval bag, the pressure drop of the system is greatly reduced, the energy consumption of the fan is greatly reduced; the injection frequency is significantly reduced, and thus the compressed air usage is significantly reduced, and the loss of the injection system components is also greatly reduced.
4. Extend the life of the bag
The use of pleated bags instead of ordinary round or oval bags, the unique combination of filter bags and keel completely avoids the fatigue damage to the filter bags caused by the ordinary keel transverse support rings. Combined with the lower running pressure and blowing frequency, the bag fatigue damage is greatly reduced life expectancy is greatly extended.
5. Using a new dust collector to significantly reduce the volume of the dust collector housing
The new dust collector uses a fold bag instead of an ordinary round or oval cloth bag. Under the same air-batch ratio, the dust collector box and pulse injection system can be greatly reduced, and the initial equipment investment of the injection system can be reduced while ensuring or improving the system efficiency.
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